Archive for the ‘ASTM A370’ Category

Turning Round Tensile Bars

November 16, 2017

Tensilathe in operation, turning a stainless steel bar in accordance with ASTM E8.

Turning a Round Tensile Bar

Turning a Round Tensile Bar

The machine is simplified in operation, and completes round tensile bars quickly.

Contact us for more information on making your lab more efficient with the Tensilathe from Tensilkut Engineering.

 

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Cutting Round Monel Tensile Bars

November 6, 2017

Recently, we shipped a CNC Tensilathe to a customer who was cutting, amongst other materials, Monel.  This is a very hard material to cut, but the CNC Tensilathe handled it well.  These are pictures of a shaving from the monel bar, as it was being cut; we cut it in .012″ deep passes, which would equate to approximately 10 passes for an ASTM E8 bar cut from a .750″ diameter starting piece.

The starting end of a shaving from a Monel bar, cut in accordance with ASTM E8 on the CNC Tensilathe

The starting end of a shaving from a Monel bar, cut in accordance with ASTM E8 on the CNC Tensilathe

A shaving from the cutting of a Monel Tensile Bar using the CNC Tensilathe.

A shaving from the cutting of a Monel Tensile Bar using the CNC Tensilathe.

Starting with an irregular bar would require more and shallower cuts, but with Tensilkut’s CNC machines, we program the specimens for your starting size and shape, and you insert the blank into the machine, select the specimen from the drop down menu on the integral computer, and walk away until the cycle is finished, and your specimen is complete.

Contact us for more information on how the CNC Tensilathe can help your testing lab become more efficient.

Turning Round Tensile Bars

September 29, 2017

Turning round tensile test bars has always been a difficult and tedious process.  A full charge machinist can turn a test specimen using a lathe, but it will take some time, and, unless the machinist is fastidious, it may not be within the tolerances required by the specification.  Additionally, since machinists will often turn bars using only the largest possible passes, the bar will likely need hand finishing to remove distortion caused by the turning process.

Tensilkut has two machines designed to allow you to turn round tensile bars in accordance with ASTM E8, ASTM A370, JIS, DIN and ISO specifications in the lab.  Technicians without previous machining experience can learn to run these machines in short order; as with our other machines, these machines are supplied with a self-instruction manual, so it can be used by different operators as time goes on.

The Tensilathe/505 is our semi-automatic tracing lathe.  It operates from a Master Template, which controls the shape and dimensions of the specimen.  The operator needs only to dial in each cut to prepare a perfect tensile bar.

Tensilathe/505 semi-automatic tensile sample turning machine

Tensilathe/505 semi-automatic tensile sample turning machine

The CNC Tensilathe is the automated round test specimen preparation system.  This machine runs on a Windows-based microcomputer; specimen preparation is accomplished with a point and click software system.  After setting up the specimen, the operator is free to complete other tasks while the sample is turned automatically.

CNC Tensilathe for the automatic turning of round tensile specimens from most metals

CNC Tensilathe for the automatic turning of round tensile specimens from most metals

Please call 865-982-6300 for further information, or fill in the contact form below for a speedy response.

Notched Samples: Impact and Shear Testing

September 7, 2017

Tensilkut is known for high quality, accurate machines for preparing flat and round tensile bars.  But we also build machines for notching specimens, which is one of the hardest things to accomplish.  For Impact specimens in accordance with ASTM A370 for metal bars, we offer the Impactkut, a fast, accurate and durable machine which broaches the notches with a single stroke of the 24″ long

Charpy impact specimen, Izod impact specimen, Iosipescu Shear Test ssample

From top: ASTM A370 Impact specimen, ASTM D256 Fiberglass Impact specimens (2), ASTM D5379 Shear Test Specimen

broach tool.

ASTM D256 specimens are used for testing plastic or composite impact specimens; the Impactmill notches those specimens in one pass through the machine.

For Iosipescu Shear Test specimens in accordance with ASTM D5379 or ASTM D7078, the V-Mill notches both sides of the specimen quickly, with the notches perfectly aligned.  This machine was developed in response to customers in the aerospace industry, who were among the earliest to suffer the difficulties of preparing these notches.

Visit our website at the links above for these specific machines, or  for a summary of all of our products.